How Are Clay Roofing Tiles Made?
One of the most popular types of roofs on Florida homes is clay tile. Clay tile roofs are big in the Sunshine State because they’re durable and long-lasting, even with Florida’s heat and unpredictable hurricane season. Let’s take a closer look at why this roofing material is so commonly used and its production process.
Sturdy Roofs That Last 
Clay roof tiles work well with nearly any slope, so they’re found on many different styles of homes. Terracotta is frequently used because it maintains its color for decades, even in Florida’s sun. Clay is an all-natural material that’s easy to maintain, won’t burn, and can last over a century. With these exceptional qualities, it’s easy to see why clay is so popular.
Clay Tile Production
Technology has both changed the way roofs are made and reduced the environmental impact of the production process. The industry is still looking for ways to “go green,” but production currently consists of three stages:
- Quarrying: Manufacturers situate their plants alongside clay deposits and sand quarries to minimize the energy spent on transporting materials. Certain “green” codes of practice aim to reduce the ecological impact and prevention of pollution during quarrying, and clay pits are often recycled into nature reserves once tapped out.
- Raw Material Preparation: The clay is then stockpiled and crushed for several days, and water and other raw materials like sawdust may be added to get the right consistency and porosity. Next, clay is pressed between molds for interlocking tiles or molded and cut into bricks.
- Drying and Firing: Shaped clay enters a high-temperature kiln for firing, where the heat makes them resistant to deterioration. This is the step that requires the most energy expenditure, but manufacturers continue to seek ways to reduce energy consumption and carbon emissions, including the use of better kilns, high-speed burners, and automated process control.
Receive an Estimate Today
Once firing is complete, clay tiles are packed and distributed to roof companies like ANC Roofing Inc. We provide new roof installation and roof repair services to Winter Garden and Orlando homes, and our clay tiles are extremely popular. We know the importance of having a quality roof, and we can help you obtain one easily by offering financing options, warranties, and competitive prices. Call ANC Roofing Inc. at 407-654-4500 or contact us online for a free estimate!
Roof Repair Checklist After a Storm
After a large storm or hurricane, roof repair is the first thing on most homeowners’ minds. Here’s how to inspect a roof for damage after it has sustained inclement weather.
Clear Off Debris 
Leaving debris on top of the building for long periods of time may result in even more damage, which is why it is important to rely on professionals to assess the condition of the roof and clear away debris. This is because debris such as branches, leaves, and broken roofing materials can develop mildew, mold, and rot over time. Additionally, debris can hide more serious problems such as missing shingles that need repair or holes in a roof that could lead to more damage down the road.
Look for Popped Nails
During a storm, pressure applied to the roof can bring nails up to the surface, even if the roof is metal. Before addressing any further damage, inspect the roof, home, yard, and driveway for any nails that could pose a danger to children and loved ones. This will also make further roof repair less dangerous.
Check for Leaks and Water Damage
After a storm, keep an eye out for signs of leaks. An easy way to do so is to pay careful attention to indoor light fixtures. If they are flashing or otherwise visibly damaged, it could be a sign that water is pooling through fans or ceiling fixtures. This could result in hazards such as electrical fires, electrocution, mold and rot, or even the ceiling caving in entirely, so notify a professional quickly. Using a flashlight, examine any water stains on the roof, walls, or ceilings as well. If possible, run an industrial dehumidifier to reduce moisture levels in the home that could cause mold, mildew, or infestation of pests who are attracted to rotting wood.
Inspect the Attic
As the home’s first defense against rain and inclement weather, it’s important to check the attic for any signs of damage or debris. Wet spots, potential leaks, or other damage can quickly escalate into costly or dangerous issues. Even small leaks can lead to mildew or mold, which could result in health risks.
Any signs of roof damage should be addressed quickly and investigated by a roofing expert. For more information about services from ANC Roofing Inc. or our financing , call us at 407-654-4500 for a free estimate today!
Inspecting Your Home for Signs of a Roof Leak
Roof leaks can be difficult to spot because they often leave no obvious signs of damage, and by the time they do, the damage may be extensive. Plus, when there are obvious signs of a leak—like water stains—the leak may not be happening in that spot. There are a few steps homeowners can take to determine if they need roof repair services.
What to Look for Outside
A full roof inspection should be left to the pros, but certain damage can be spotted from the ground, like curling, cracked, torn, or missing shingles. If only a small portion of the roof is damaged, shingle repair services might do the trick. Extensive damage may require a full roof replacement. Leaks could also happen where gutters are filling with debris, decaying, or sagging, which can especially be a problem during Florida’s rainy season. Chimneys that are leaning or have damaged bricks also need to be checked by a professional for signs of leaks. A roofing professional can also check the roof’s flashing, cement, ridge vents, and other elements to ward off damage caused by water leaks.
What to Look for Inside
An indoor inspection is easier to perform, but there may still not be obvious signs of a leak. There may be peeling paint, signs of moisture, or brown, yellow, or grey stains on the walls and ceilings. Damp rafters in the attic are also a common sign of leakage. An increase in heating and cooling costs could also indicate a ventilation problem.
Preventing Leaks and Damage
The best way to prevent leaks and damage is to detect potential issues before they arise, and that’s why it’s so vital to schedule regular inspections with a professional. Taking early action to correct a small problem could save thousands of dollars on roof repair down the road, not to mention the cost of repairing damage to the walls, ceiling, and foundation of the home. Undetected leaks can also promote the growth of mold and mildew, which can exacerbate allergies, asthma, and breathing issues for everyone inside the home.
The professional roofers at ANC Roofing Inc. know how to spot signs of damage, and we can make the necessary roof repairs or complete replacement quickly for residents in Winter Garden and Orlando. If you notice any signs of a leak in your roof, call us at 407-654-4500 or contact us for a free estimate.
Maintenance Tips for Clay Tile Roofs
Clay tile is among today’s most popular styles of roofing. Under normal circumstances, an annual inspection and periodic maintenance are sufficient to keep clay roofing in excellent condition and free of leaks. Here are some tips for keeping clay roofing trouble-free and the home dry.
Schedule an Annual Inspection
Schedule a professional inspection of the roof every spring or fall. A qualified roofing contractor knows where to find the cracks, chips, bruising, and other distortions caused by rain, heat, wind, snow, and ice. Immediately replace any tiles that are cracked or leaking.
Combat Roof Algae
Clay tiles tend to attract algae. A low-pressure power washer and a mild solution of dish detergent and warm water will eliminate it, but never aim the spray directly at the tiles—water pressure can crack them. An appropriate sealant will discourage the accumulation of algae, dirt, and mold on the roof.
Limit the Threat of Routine Debris
In addition to algae, clay tile roofing is as vulnerable as any other roof to the natural accumulation of tree branches, leaves, grime, and other airborne debris. Too much of this rubble clogs gutters and backs up water that can leak through the roof and cascade from it, increasing the possibility of repairs in and outside the home. At this point, a qualified roofing contractor should be contacted for an evaluation.
Prevent Potential Calamities
Targeting and fixing small issues as they occur tends to avert repairs—even new roofing—in the future. In addition to periodically cleaning the gutters and downspouts, cover them with a layer of wire mesh to keep excessive debris from collecting. In the wake of heavy storms or rapid thaws, schedule a professional inspection of the underside of the roof from the attic to detect any stages of leaking.
For 24 years, ANC Roofing Inc. has provided Central Florida residents with reliable, quality services in all areas of roofing and repair. Our skilled roofing contractors are specialists in the maintenance, repair, and installation of all types of roofing. Please call us at 407-654-4500 or fill out our contact form for a free estimate.
Water Drainage Systems for Flat Roofs
Opportunities for a rooftop garden or more outdoor living space are among the most appealing characteristics of a flat roof. Accompanying a flat roof’s desirable aspects, however, are challenges that include roof repair and the efficient drainage of water from heavy rainfalls and storms. Here are the three most common drainage systems for a flat roof.
Gutters Are Easily Installed But Require Maintenance
Gutters are the easiest types of drain systems to purchase and install. They keep water from pouring off the roof, protect window openings and doorways, and prevent water from pooling and rising near the building’s foundation. Gutters require continuous cleaning throughout the year. They can collect leaves from overhanging tree branches, dirt, and debris that, when not removed, render gutters ineffective.
Inner Drains Are Protected From the Elements
Inner drains are installed in or near the middle of a home or building, then attached to pipes that drain water from the roof. Just make sure the roofing materials are correctly attached to the drains. Protected inside the roof and walls, the pipes are not threatened by freezing during winter months. A custom strainer can be made to prevent clogging, but even a slight amount of debris can block it. Keep in mind that inner drains usually require a professional technician for roof repair and maintenance.
Scuppers Can Increase Efficiency
Scuppers are openings in curbs or walls on the outer edges of a flat roof that allow water to drain away. When designed and installed correctly, scuppers form an effective, low-cost water drainage system that requires minimal maintenance. If the scuppers are sufficiently large or wide to handle their buildup, leaves and debris are blown off the roof or steered away from the building. Just be sure scupper runoff does not accumulate near the foundation or a wall.
Flat roofs are appealing for a wide range of architectural and lifestyle reasons. Many homes also have roofs with portions of flat areas, such as garages, porches, and balconies. The key to properly maintaining a flat roof is ensuring consistent water drainage and, if necessary, filing insurance claims when roof repair is required from heavy rainfall or storm damage.